Jose, I think that the Bu. 181 Bestman is a great idea. Good looking and straightforward construction wise. My suggestions for approching the design / manufacturing are as followes:
1. Have the fuselage designed in solid modelling CAD system. Split the fuselage vertically and have a mold designed from the get go so it can be 3D printed in sections that will be pinned together for accurate alignment. I would included the fin in this mold.
2. The cowl can also be made in a 3D printed mold. 3. 3D printed plug for pulling the canopies.
4. Have the wings, horizontal tail, and rudder designed the traditional way but sheeted with flight skin.
5. It appears that the main LG was part of the fuselage. You can have it built from wood so that it can be glued permanently to the fuselage or be detachable subject to the builder's discretion. That will make the wings basically a 3 piece wing.
The above approach can shorten your time to first prototype and being production ready in a matter of 4-6 months.
I may also be able to recommend a source for the 3D printing.
Josh
__________________ I always measure twice, and - cut twice. am I doing something wrong?
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